Foshan Top Aluminum Co.,Ltd

Heat-resistant Felt For Aluminum Extrusion Heat-resistant Felt used for Aluminum Extrusion Our tubular nonwoven products improve yield by preventing the surface of aluminum material from getting scratched in the aluminum extrusion process. By mixing different heat-resistant fibers and making the structures multi-layer and density-gradient, we have improved abrasion resistance, heat resistance, and cushioning property. Our products help you as a high-performance and long-life material. Compared to other manufactures, our equipment is capable of manufacturing a wide range of nonwovens in density from high to low density, and also in size. ?Please contact us for detailed specifications. ?Spacer, pad and belt types are also available. Aluminum sash extrusion process Process (recommended product) 1.Initials table(No.1,2,6,7,9) 2.Runout table(No.2,3,7,8) 3.Transfer(No.2,3) 4.First cooling (No.4,5) 5.Second cooling(No.4,5) 6.First transfer(No.11) 7.Second transfer(No.11) 8.Saw gauge table(No.10) 9.Spacer(No.12) Production Process Manufacturing Methods of Felts & Nonwovens Felts and Nonwovens are fiber products, which are fabrics made by three-dimensionally entangling and bonding fibers. From among the various manufacturing methods, we introduce our typical processes. 1. Compounding Raw material fibers are untangled and compounded. product-219-140 2. Carding Fibers are carded so that they are parallel to one other and laps are made. product-219-139 ?Click on the manufacturing method you want to know. Pressed Felt Pressed Felt Features Wool is used as a main raw material. The unique characteristics of wool, such as heat-retaining property, moisture absorption & desorption properties, flame retardancy, water repellency and dyeability, are utilized. Uses Parts of musical instruments, colored felt, rugs, interlining, gaskets, polishers and etc. 3-1. Hardening product-317-202 The felting (fulling) property of wool is utilized in this process. Moisture and heat are applied to the laps, and then force is applied to them to entangle fibers. 3-2. Fulling product-317-202 Felt is sandwiched between the upper and lower rolls and compressed to get the specified hardness. 3-3. Dyeing product-317-202 Felt is dyed the specified color. 3-4. Drying product-317-202 Excess water is removed. 3-5. Pressing product-317-202 Felt is sandwiched between the heat press plates and the surface is smoothed. Needle-Punched Nonwovens Needle-Punched Nonwovens Features Various kinds of fibers can be used. We support a wide range of specifications and characteristics, from thin (1mm) to thick (over 10 mm) and from soft to hard. Uses Filters, industrial materials, padding materials, carpets, interlining and etc. 3. Needle Punching product-317-202 Fibers are entangled mechanically by sticking webs repeatedly from above and below with barbed needles. Thermal-Bonded Nonwovens Thermal-Bonded Nonwovens Features They require mixing of thermal-adhesive fibers. We support a wide range of specifications from thin to thick by changing fusing method. Uses Insulators, cleaning materials, cushioning materials, sanitary materials and etc. 3. Thermal bonding product-317-202 Thermal-adhesive fibers are fused and fibers are bonded each other. There are two methods of fusing: pressing by heated calender roller and applying heated air. Chemical-Bonded Nonwovens Chemical-Bonded Nonwovens Features Hardness can be changed depending on properties of the adhesive polymers used. It is easy to add value such as flame resistance and deodorant effect by using functional polymers. Uses Cushioning materials, industrial materials, filters, interlining and etc. 3-1. Chemical Bonding product-317-202 Fiber webs are impregnated with liquid resin containing adhesive polymers to bond fibers each other. 3-2. Drying product-317-202 Excess water is removed and resin is fixed. Spunlace Nonwovens Spunlace Nonwovens Features The most notable feature is their thinness and soft texture. Because fibers are not damaged much, the surface is smooth. Uses Cushioning materials, industrial materials, sanitary materials, wiping materials and etc. 3-1. Water Jet entangling product-317-202 Water jets are emitted for fabrics from many nozzles to entangle fibers. 3-2. Drying product-317-202 Excess water is removed. 4. Inspection Finished products are inspected to ensure that there are no defects. product-219-139 Composite Processing We produce highly functional and high-performance products by applying our wide-range processing technologies to various felts and nonwovens regardless of our products or not. Cutting product-317-202 We have particular strengths in cutting precisely in half or in precise size and desired shape according to your specifications. Sewing product-317-202 Our sewing technique is excellent in sewing materials in unique shape and can sew to your exact specifications in size and shape. Slitting product-317-202 Our slitting machines can slit not only single body of felt and nonwoven but also composite materials as narrow as a few millimeters. Slicing product-317-202 Our technology, which we are proud of, can make felts and nonwovens sliced as thin as several hundred microns of thickness. Resin Treatment product-317-202 Felts and nonwovens are impregnated with resin and additional functions are available, such as flame resistance and water repellency. Pleating product-317-202 Our pleating machines can fold multi-layer nonwovens with different functions. Electret processing product-317-202 Nonwovens are electrically highly charged and become capable of catching fine dust. FAQ Q: What information do I need to provide? A: Need to provide Seamless belt size, machine model and picture, delivery address, and zip code to calculate shipping Q: What is the process of placing an order? A: Contact us for PBO conveyor belts size and quotation, We provide you with an invoice-remit the money to the bank account-arrange the heat resistant felt production after receiving the payment-settle the balance before shipment- send out the felt rollers – receive the goods Q: Are there any additional costs? A: Additional taxes and fees are determined by your local customs duties Q: Where is the origin of the fiber? A: The low-temperature fiber polyester has a temperature resistance of 180 degrees and is produced in Foshan, China. Nomex, a medium-temperature fiber with a temperature resistance of 280 degrees, comes from the USA. The high-temperature fiber Kevlar has a temperature resistance of 480 degrees and is produced in the USA. The PBO fiber has a temperature resistance of 600 degrees and the place of origin comes from Japan. Contact us Contact: Sandy Official Website: www.top-aluminium.com Tel/Fax: +0086-757-85512126 Mobile: +0086-15815922250 Wechat/WhatsApp: +0086-15815922250 E-mail: [email protected] QQ: 1054769359 Company Add.: 4A09,RUIYING COMMERCIAL BLDG.DALI TOWN, NANHAI DIS,FOSHAN CITY, CHINA
link:https://www.top-aluminium.com/felt-roller/heat-resistant-felt-for-aluminum-extrusion.html